Design of a Supersonic Nozzle Using Method of Characteristics

Gas Dynamics & Supersonic Flow   Compressible Flow Equations of Motion 1-D Isentropic Relations Wave Propagation Flow through Nozzles and Ducts 2-D Compressible Flow Prandtl-Meyer Expansion Shock Interactions Shock-Expansion Techniques for Aerofoils Method of Characteristics Unsteady Supersonic Flow Flow Tables/Software

Method of Characteristics Numerical Example : Method of Characteristics Supersonic Nozzle Design The Method of Characteristics is a very convenient tool to calculate isentropic portions within a supersonic flows. This is a numerical method, but the merit is that the method itself determines the grid (or mesh) it requires. Other CFD methods can be used for the same purpose but these require more extensive numerical calculations. The mathematical theory behind the Method of Characteristics is based on the isentropic flow equations shown in previous sections, in particular the Prandtl-Meyer function. Theory of Method of Characteristics Governing Equations for a two-dimensional compressible, irrotational flow can be written as $$(u^2-a^2){∂u}/{∂x}+uv({∂u}/{∂y}+{∂v}/{∂x})+(v^2-a^2){∂v}/{∂y}=0$$ $${∂v}/{∂x}-{∂u}/{∂y} = 0$$ The above equation is a statement that the flow is irrotational. These governing equations form a non-linear set of Partial Differential Equations. The solutions can be classified as follows, Elliptic, if (u2 + v2)/a2 < 1 Parabolic, if (u2 + v2)/a2 = 1 Hyperbolic, if (u2 + v2)/a2 > 1. Ssupersonic flows with M > 1 , belong to the Hyperbolic class. One of the properties of Hyperbolic Equations is that there exist what are called the characteristic lines or directions. In a supersonic flow at every point there can exists small disturbance waves called Mach Waves. These are, in fact, the characteristic lines. The Direction of Mach Waves is the characteristic direction. Across a characteristic line, velocity derivatives may be discontinuous, but velocity itself will be discontinuous. Along the characteristic lines, the Compatibility Relations hold good. Compatibility Relations Figure 51: Riemann Invariants A stream line in a supersonic flow as in Fig. 51. The coordinate s axis is aligned along the streamline and the other axis n, normal to it. The are two Mach lines at a point P. The one to the left of the streamline is a η characteristic and the one to the right is called an ξ characteristic. Note that each of these is inclined at an angle μ to the streamline. It can be shown that along an η characteristic, $${∂}/{∂η}(ν-θ)=0$$ i.e., $$ν-θ=R\text"    ,    a constant"$$ Similarly along a ξ characteristic, $${∂}/{∂ξ}(ν+θ)=0$$ i.e, $$ν+θ=Q\text"    ,    a constant"$$ The above equations are the Compatibility Relations. Essentially, they say that Q and R are invariant in ξ and η directions respectively. These are known as Riemann Invariants and are relatively simple because of the application they are being applied to here. Computing with Method of Characteristics Working with the Method of Characteristics is relatively easy if the problem is formulated in terms of ν and θ. Once these two variables are determined at any point in the flow, other quantities of interest such as Mach Number, flow velocity and pressure can be determined using isentropic relations. Accordingly, consider a curve AB in the flow along which ν and θ are known. This curve is known as a Starting Curve. The procedure to calculate values at point C are shown in Fig. 52. Now, $$ν_C+θ_C = ν_A+θ_A=Q_A\text"    and    "ν_C-θ_C=ν_B-θ_B = R_B$$ Solving for νC and θC , gives $$ν_C=1/2(ν_A+ν_B)+1/2(θ_A-θ_B)$$ $$θ_C=1/2(ν_A-ν_B)+1/2(θ_A+θ_B)$$ or in more general terms, $$ν=1/2(Q+R)\text"    ,    "θ=1/2(Q-R)$$ Figure 52 : Computing using Method of Characteristics Once the flow at C is calculated, it is possible to continue and calculate the flow downstream. In practice, to gain accuracy, a number of points on the starting curve are considered. Mach Lines are drawn from each of them. Then the procedure marchs downstream calculating the flow at every subsequent point. In this process, a net or a grid of points is created as shown in Fig. 53. Figure 53: The Method of Characteristics Procedure Note that the characteristics are approximated by straight lines. For example consider Fig. 54. The characteristic at 4 or 2 is treated as a straight line. This is true only if Mach Number is constant between 4 and 7 or between 2 and 7. If the Mach Number varies between these points then the true solution are curves which intersect at 7' instead of 7. Therefore what is calculated as properties for point 7 are actually those at point 7'. The error due to this approximation may be minimised by bringing 2 and 4 closer. In other words a large number of points on the Starting Curve makes the solution more accurate. Figure 54 : Accuracy of the Procedure The procedure needs to be modified near a solid boundary or a free boundary. At a solid boundary the flow inclination is fixed i.e., θ = Constant. At a free boundary ν = Constant. These effects can be seen in the example given below. Flow through a Diverging Duct Consider a flow at Mach 1.605 entering a two-dimensional diverging duct whose sides make an angle of 6o with the centreline, ie., a 12o divergence. It is required to calculate the flow in the duct. See Fig. 55 Figure 55 : Flow through a Diverging Duct Four points are selected on the starting line - a,b,c and d. At each of these points Mach Number is the same, 1.605 or ν=15o . The flow will be horizontal on the centreline and will be aligned with the wall at the two side boundaries. Accordingly, θ will be 6o ,2o ,-2o and -6o at a,b,c and d respectively. The staring values are tabulate below. Point M νo θo Q R a 1.605 15 6 21 9 b 1.605 15 2 17 13 c 1.605 15 -2 13 17 d 1.605 15 -6 9 21 Interior Point Consider Point e, then, $$Q_e=Q_a=21\text"    ,    "R_e=R_b=13$$ $$ν_e=1/2(Q_e+R_e)=1/2(21+13)=17$$ $$θ_e=1/2(Q_e-R_e)=1/2(21-13)=4$$ From this value of ν, this infers a Mach Number of 1.672. Boundary Point Consider the boundary point h, $$R_h=R_e=13\text"    ,    "θ_h=6$$ $$ν_h=R_h+θ_h=19$$ $$Q_h=ν_h+θ_h=25$$ Mach Number corresponding to ν=19o is 1.741. This proceedure can be continued at the remaining points in the flow. Note: the grid is not fixed but constructed as the procedure is marched throught the flow field. Angles for the characteristic lines are determined by the value of μ and θ at each upstream point. Cancellation of Waves In many applications the cancelation of waves may be required. This happens in situations such as a supersonic nozzle where a test section with uniform flow free of all waves and further expansion is required. The principle behind the cancellation follows directly from the methods shown above. Figure 56 : Reflection and cancellation of Waves Consider the wave reflection from a wall as shown in Fig. 56. By suitably turning the wall to equal the θ value of the characteristic, the wave can be cancelled and the downstream value of ν will remain unchanged. This also applies to a series of waves. Design of a Supersonic Nozzle A supersonic nozzle is the basic element of any supersonic wind tunnel and its geometry is what accelerates the flow to the required Mach Number MT at the test section. A converging-diverging nozzle as shown in Fig. 57. The converging section of the nozzle is provided to obtain sonic conditions at the throat. The geometry of this section is somewhat arbitrary as it is purely accelerating subsonic flow. But should not be too abrupt as to cause flow separation at the throat. Figure 57 :Design of a Supersonic Nozzle, only upper half shown The critical component of a supersonic nozzle is the design of the diverging section. The conditions at the throat are sonic, i.e., ν=0, while at the exit section there is a Mach Number, MT or a value of ν = νT . It is required that the flow be turned through an angle equal to νT . In theory it is possible to effect this in one "go", ie. turning the flow through νT at a sharp corner. But in reality this is not an efficient design. A sudden turn could result in separation of flow. Further, it is required that the flow entering the test section be uniform, implying the absence of any expansion waves downstream. A Method of Characteristics procedure will produce a near optimal design. The flow expansion in the diverging section is carried out in two stages - (a) Expansion Section and (b) Straightening Section. In the Expansion Section flow is expanded up to θmax . In the subsequent Straightening Section, θ is reduced progressively to cancel the waves. When complete θ = 0 on the walls and νT = νT at the centreline. Each of these operations can be carried out in a number of steps as per the above Method of Characterists procedures. Fig. 57 shows the general process. The value of θmax will depend on the required exit Mach number, MT , and the desired length of the nozzle. By iteration it is possible to minimise this length. In many cases, the the Expansion Section can be kept at zero length. It will have a Prandtl-Meyer expansion at the throat as shown in Fig. 58. Figure 58: Design of a Minimum Length Supersonic Nozzle, only upper half shown See Method of Characteristics Nozzle Design script for an example impletation of this theory.

Design of a Supersonic Nozzle Using Method of Characteristics

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